wholesale customized oem bulk latex mattresses supplier,manufacturer,factory,exporter
November 16,2021
mattresses exporter, mattresses supplier, wholesale mattresses, customized mattresses, mattresses manufacturer
mattresses exporter, mattresses supplier, wholesale mattresses, customized mattresses, mattresses manufacturerLatex mattresses become popular due to its numerous advantages such as natural comfort and anti-mite. But it is a challenge to pick an all-natural latex mattresses from thousands of announced natural latex foam since we have no idea to judge the percentage composition of latex. This guide will introduce you how to choose a right and real latex mattresses from multiple aspects.
Before we start to select a natural latex foam, we should make an all-round understanding about this mattress including the pros and cons and who are suitable to use them.
The pros of latex mattresses
Good permeability
The honeycomb structure of latex mattresses has good air permeability, conducive to heating dissipation, and can absolutely offer a high-quality sleep experience for the users.
The open cell structure can not only accelerate heating dissipation but also prevent gas (a mattress odour from chemical breakdown) released from the mattress. It can allow you to sleep well even in a scorching summer day without opening air conditioner.
Stronger support than memory mattresses
Although memory foam features in its pressure-relieving effects, natural latex doesn’t pale in comparison either. Both mattresses found ways to relax your body— memory foam hugs and contours to your body shape while sleepers who prefer firm but supportive mattresses will find natural latex a godsend.
Friendly to both environment and society
Mattresses made of all-natural latex are biodegradable and even make a great contribution to the sustainability of rubber plantations.
Because differentiate to other types of mattresses, latex can be acquired without destroying the tree and creating any pollution. 12 acres of rubber trees should work all day to meet the required amount of a large size latex mattress which means there are extra 12 acres of rubber tree planted on the earth because someone on the other side of the earth bought a latex mattress. The ramification of more trees planted is less carbon dioxide and more oxygen generated on the world. And at the same time, those rubber trees also create jobs for tapping rubber.
Allergy free
Since natural latex is hypoallergenic, sleepers with sensitive skin or allergies can sleep with peace of mind.
The cons of latex mattresses
Too heavy
Due to its heavy weight, mattresses requires special package and this is why we recommend mattress brands that offer a bed in a box service. Designed for hassle-free shipping, a rolled-up mattress is compressed into a box and expands into its full size once opened.
Too expensive
As we have mentioned above, a large size of latex mattress requires a great acres of rubber trees and amount of workers to tapping the latex from those trees. Therefore it indeed requires a large time and effort to gathering the raw material which will be counted into the manufacturing costs let alone the costs of producing process.
Quick note:
First of all, we should keep in mind that a natural latex mattress doesn’t means mattress with 100% latex. Natural latex exists in liquid and is made up of 20-40% rubber hydrocarbons as well as proteins, lipids, sugars, inorganic substances and water. Natural latex liquid won’t turn into solid state without the absence of external additives. So we should not to pursue 100% latex mattress.
How is a latex mattress made?
100% natural latex mattress commonly found on the market is not made by natural latex alone. Only when vulcanizing agent, gelling agent, antioxidant and so on are added into latex material must add can generate the product. So there is no absolute percentage latex content, which generally means no synthetic latex added. And the highest percentage of composition of latex can be up to 95%.
Dunlop method
In the Dunlop method, the liquid latex formulation is first mixed so that it will foam. This foamy mix is placed on a conveyer or into a shaped mould, and is then passed into a special oven which solidifies the mixture and allows it to. The product is then passed on to the washing station, where residual small amounts of liquid latex and any unreacted solidifying agents are washed away. The latex foam block is then dried by hot air and is ready for use.
With the Dunlop method, the latex foam may be created in any shape that is needed; for example a king size mattress may be prepared in one mould.
Talalay method
The Talalay method is newer than the Dunlop method and produces a slightly different texture of latex. With the Talalay method, the liquid latex formulation is transferred into a shaped mould and sealed closed. Then a vacuum is applied, and the purpose of this is to disperse the latex evenly throughout the mould. After that, it is flash frozen, and immediately afterward it is flash heated so that it will permanently solidify. After cooling, the solid latex block is removed from the mould and is ready for use.
Comparison of the two way
The latter has two more processes than Dunlop method-vacuum foaming and low temperature cooling setting. By the way the machines used to make mattresses in Talalay method are more expensive with large power consumption. Therefore the cost of mattresses generated in Talalay method would be higher than Dunlop mattresses.
From the experience of the two processing ways, Dunlop mattresses provide more support for the sleepers while Talalay mattresses feel more soft.
How to judge fake latex mattresses?
Smell
Truly latex products scent light all-natural resin, a bit like milk, so called latex. The basic taste will normally evaporate in a week or two. Chemical latex as well as artificial latex items, because of its very own material, establish its chemical odor, and some are extremely pungent. So in order to cover the chemical smell, some producers will certainly include spices, however the taste is still easy to determine. Namely: one is a chemical fragrance as well as the other is natural gas.
Look at the color
Actually 100% natural latex cushions, mattress shades should be milklike white and also light yellow; fake latex bed mattress, pillows are white, some pale or dark white. But even if the all-natural latex item will certainly oxidize with air after a duration of use, the shade will gradually become yellow, which is typical as well as does not call for special problem.
Quality of inspection
The surface of the all-natural latex is matt (not extremely intense), the surface area is fine, wrinkled, with oxidized pores (there are stomata marks externally), and the gas leaks in the structure is incredibly strong. When the palm is pressed on the bed mattress, there is a wind impact, the light It can transmit light under illumination. Chemical latex and artificial latex products have a glossy, limited, smooth surface area, no oxidized pores or few, and also each grain as well as sticking out point is complete, with no problems whatsoever.
In conclusion
We have introduced the pros and cons of latex mattresses and the manufacturing process of it as well as how to identify the synthetic latex mattresses and natural latex foam. Now you are a good master of latex mattresses and it is time for you to choose the right latex mattress according to your need.
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